Why is it important to know what type of power factor correction to use

 

Practical and economic feasibility

It is important to understand where the capacitors should be installed for better exploitation of these advantages. There are no general rules applicable to each type of installation and, in theory, capacitors can be installed at any time, but it is necessary to assess the relevant practical and economic feasibility.

Depending on how the capacitors are located, the main power factor correction methods are as follows:

1.     Distributed power factor correction

2.     Group power factor correction

3.     Centralized power factor correction

4.     Combined power factor correction

5.     Automatic power factor correction

Now let's say a word about each of the methods listed above ...



1. Correction of the distributed power factor

Distributed power factor correction is achieved by connecting a properly sized capacitor bank directly across the load that requires reactive power.

Installation is simple and inexpensive. The capacitor and the load can use the same overcurrent protection devices and are connected and disconnected simultaneously.

This type of power factor correction is recommended in the case of large electrical equipment with constant load and power and long connection times, it is generally used for motors and fluorescent lamps.



Figure 1 above shows common connection diagrams for motor power factor correction. Let's explain each of the cases from the connection diagrams.

In case of direct connection (diagrams 1 and 2), the following risk can be run: after disconnection of the power supply, the motor will continue to run (residual kinetic energy) and to self-excited with the reactive energy extracted of the capacitor bank and could turn into an asynchronous generator. In this case, the voltage on the load side of the switching and control device is maintained, with the risk of dangerous overvoltages (up to twice the value of the nominal voltage).

When using diagram 3, the compensation bank is connected only after the motor has been started and disconnected beforehand with regard to cutting off the power supply to the motor. With this type of power factor correction, the network on the supply side of the load operates with a high power factor; on the other hand, this solution is economically expensive.



2. Correcting the generator power factor

It consists of locally improving the power factor of groups of loads with similar operating characteristics by installing a dedicated capacitor bank.

This is the method that makes it possible to find a compromise between the inexpensive solution and the good management of the installation since the advantages resulting from the correction of the power factor must only be felt by the line upstream of the point where the capacitor bank.



3. Centralized power factor correction

The profile of the loads connected during the day is of paramount importance in choosing the most appropriate type of power factor correction.

 

For installations with many loads, where all the loads do not operate simultaneously and/or some loads are only connected a few hours per day, it is obvious that the solution of the distributed power factor the correction becomes too expensive since many installed capacitors remain inactive for a long time.

Consequently, the use of a compensation system located only at the origin of the installation allows a remarkable reduction in the total power of the installed capacitors.

In centralized power factor correction, automatic assemblies are normally used (see automatic power factor correction below) with banks divided into stepsinstalled directly in the main distribution boards. The use of a permanently connected bank is only possible if the absorption of reactive energy is fairly constant throughout the day.

The centralized solution allows an optimization of the costs of the capacitor bank, but has the disadvantage that the distribution lines on the load side of the power factor correction device must be dimensioned taking into account for the total reactive power absorbed by the loads.

4. Correction of the combined power factor

This solution stems from a compromise between the two solutions of distributed and centralized power factor correction and it exploits the advantages that they offer.

In this way, the distributed compensation is used for high power electrical equipment and the centralized model for the rest.

Combined power factor correction is predominantly used in installations where only large equipment is frequently used; in such circumstances, their power factor is corrected individually, while that of small equipment is corrected by the centralized model.



5. Automatic power factor correction

In most installations, the absorption of reactive power is not constant, for example, due to work cycles for which machines with different electrical characteristics are used.

 

In these installations, there are automatic power factor correction systems which, thanks to a power factor monitoring device and a power factor regulator, allow the automatic switching of different capacitor banks, thus following the variations of the power. reactive absorbed and keeps the power factor of the installation constant.

An automatic compensation system is formed by:

·         Some sensors detect current and voltage signals;

·         An intelligent unit that compares the power meter with the desired one and operates the connection and disconnection of the capacitor banks with the necessary reactive power (power factor regulator);

·         An electrical supply panel comprising switching and protection devices;

·         Some capacitor banks.

Supplying a power as close as possible to the demand, the connection of the capacitors is implemented step by step with a control precision all the greater as the number of steps provided is large and the difference between them is small.

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